Charge Air Cooler (Intercooler) Repair
Turbocharged Engines

Charge Air Cooler (Intercooler) Repair

Charge air coolers (intercoolers) are cleaned, inspected, and repaired to restore charge air temperature and engine efficiency. Tube stacks are checked for blockage, cracking, and corrosion on both air and water sides. We work on units from a wide range of turbocharged marine and industrial diesel engines.

A fouled or damaged charge air cooler reduces the density of air entering the engine, reducing power output and increasing exhaust temperatures. In severe cases, water-side leaks can allow raw water to enter the air circuit and reach the engine's combustion chambers.

Our overhaul process addresses both the air and water sides of the cooler, restoring charge air temperature and ensuring the unit is leak-free before return to service.

Frequently Asked Questions

What is a charge air cooler and why does it need servicing?

A charge air cooler (intercooler) cools compressed air from the turbocharger before it enters the engine. A fouled or damaged unit reduces air density, lowering power output and increasing exhaust temperatures. In severe cases, water-side leaks can allow raw water to reach the combustion chambers.

Do you test both the air and water sides of the charge air cooler?

Yes. We pressure test both the air and water circuits independently to confirm there are no leaks between the two sides before the unit is returned to service.

Oil Cooler Overhaul & Repair Vapour Blasting Service

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Contact us with your component details and we will provide a no-obligation assessment and quotation.

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